Steam Generator Water Level Control
System (SGWLCS) for Nuclear Power Plants

 

Gadria 7

Gardia 6

KSPO MODERNISATION

Gardia 5 Integrated Monitoring & Control System for Oil Refinery

FOT1300 Fiber Optic Transceiver

REG-01 integrated building block of Machine Island Surveillance Operator logging System

Gardia 3 Steam Generator Wtaer Level Control System

SPDS (Gardia 4) LonWorks Based Means for Distributed Control and Monitoring

Gardia 2 Control Systems for Safety Valves

Gardia 1 Device for the Function Protection against Cold Overpressurization

KSPO Integrated supervisory Control and data Acguisition System

Programa 1024


One of the most important for the normal unit operation systems, related to the safety and reliability of the units . The main objective is automatic maintaning of the SG level within acceptable limits (below protections and interlocks) from 0% to 100% of the power in normal operation conditions and in case of transients in the SG control parameters - level, steam flow, feedwater flow and / or pressure/temperature.To achieve this objective selection is made for:
- Programmable controller of last generation, with succesful reference class 1E application
- Cold overpressarization protection systems for units 1 to 4, Nuclear Power Plant, Kozloduy, Bulgaria;
- Eficient feed water control valve, and modern instrumentation.

 

The steam generator water level control system, cabinet

The new SGWLC System overcomes the deficiencies of the old system:
- Very low accuracy of flow measurements (a proper indication of flow can be obtained from 25% FS upwards);
- Absence of pressure and the temperature compensation of SF and FWF measure-ments;
-Valve long response time -full opening/closing -35s to 40s, which causes problems in maintaining the SG level during some transients;
- Low reliability of the valve position sensors;
- Absence of automatic detection of a transmitter failure;
- Low reliability of transmission of signals from the PI controller to the valve actuator.

Proposed features

The new system utilizes
- Modern technology, overcoming the identified problems by using reliable transmitters, triple modular redundancy and automatic validation facilities;
- Proven microprocessor technology for control functions;

- fast response control valves with adequate capacity
- automatic control of SG level, from 0% to 100% of the load, covering also the design transients;
- The equipment is "maintenance free" between refuelling outages

The system also has the following functions:
-Fault detection and appropriate automatic actions;
- Shrink and swell compensation due to pressure variations;
- Smooth transfer functions when switching from manual to automatic operating mode or backward;
-Supression of hunting between steam generators

System structure parameters

The system is based on Triple modular redundant controllerTRICON, ver. 9, class 1E certified. The controller ensures 100% availability, which eliminates stop-pages, caused by system failure. The powerful processing and data storage capability of the controller enables flexible andadaptive control algorithm to be performed. These unique features will allow new diagnostic and control functions to be integrated in the future. The system provides sensor dual and triple redundancy, which is disting-uishing feature, compared to the old control systems. The measurements of the water level are triple redundant.
Water and steam flows and the pressure on the first stage of the turbo generators are dual redundant. Special algorithm allows removal of a failed transmitter and replacement with a new one online. All transmitters are provided with dual power supply. The actuators are class 1.The 380V AC Supply to the actuators is in accordance with the Power supply system in the nuclear unit.

Software

The modern structure of the basic software of platform is another distinguishing feature of the system. It is based on the IEC 1131 standard function block programming. The basic software and the configuring module are proven through thou-
sands of applications, most of them critical process control and protection applications.It is certified by TUV and has
finished succesfuly the tests for 1E applications, required byNRC.

This truly universal control platform provides excellent means for developing and applying adaptive algorithms for this
application. Dual and triple redundancy of the instrumentation, together with reliable algorithms for assessing and isolating
the bad input signals prevent the system from erroneous control and indicate the failed transmitter on time, restructure
the control algorithm accordingly and permit replacement of the failed transmitter online.

Simulating facilities

The simulating facilities, used for development, were imple-
mented, in two directions:
- Static testing
- Dynamyc testing

The dynamic simulator contains the models of:
Six steam generators and the associated equipment, including:
- The nuclear reactor
- The primaru coolant loops and
- The corresponding controllers.

Reference for this product

To the top of the page

home / about us / products / news / quality assurance / download / contact